Upper tool turret with X/Y/Z/H-axis with 10 tool holders
Lower tool turret with X/Y/Z/H-axis with 9 tool holders
Rear unit with 8-fold total drive for 3 tools
Hinged belt conveyor
Resy paper belt filter
Traub tool monitoring
FMB LSK 38 loading magazine
Turning diameter 500 mm.
Travel diameter over cross slide Ø 290 mm.
Turning length 1,500 mm.
Speed range 8 - 2,800 rpm with three gear stages.
Spindle bore approx. Ø70 mm
Three-jaw chuck Ø 250 mm, Röhm
Tailstock quill MK4
Quill stroke 180 mm
Protective cover for chuck
Coolant device
Multifix tool holder
Dimensions 3,200 x 1,700 x 1,800 mm
Weight approx. 3,200 kg
Mains voltage 400 V at 50 Hz
Total connected load 24 kVA
Various tool holders
Various drill chucks
Various turning and drilling tools
Interchangeable beacons for three-jaw chuck
Depth stop for main spindle
Tool cabinet
Documentation
Gildemeister CTX400 Series 2 V3
Swivel diameter over bed cover 570 mm
Swivel diameter over flat guide cover 420 mm
Flat travel 220 mm
Longitudinal travel 635 mm
Speed range 25–5,000 rpm
Spindle bore approx. Ø65 mm
Chuck Ø 250 mm Berg
Three-jaw chuck, hydraulically adjustable with various interchangeable jaws
Tailstock with 550 mm travel
Tailstock quill MK4
Drive power main spindle at 100% duty cycle 21 kW
Max. torque 240 Nm
C-axis with 200 Nm holding force
Division accuracy <0.04
Disc turret with 12 stations VDI30, 6 of which are driven tool stations
Tool measuring arm
Workpiece removal device
Coolant device
Chip conveyor
Coolant mist extraction
Dimensions (without chip conveyor) 3,250 x 1,750 x 2,300 mm
Weight (without chip conveyor) 5,300 kg
Mains voltage 400 V at 50 Hz
Total connected load 44 kVA
Various tool holders
Various turning, milling, and drilling tools (powered tools)
Tool cabinets (2 pieces)
Documentation
Slide unit 1.1: X-axis and Z-axis NC-controlled
Slide unit 1.2: X-axis and Z-axis NC-controlled
Slide unit 2.1: X-axis and Z-axis NC-controlled
Slide unit 2.2: X-axis and Z-axis NC-controlled
Slide unit 3.1: X-axis and Z-axis NC-controlled
Slide unit 3.2: X-axis and Z-axis NC-controlled
Slide unit 4.1: X-axis and Z-axis NC-controlled
Slide unit 4.2: X-axis and Z-axis NC-controlled
Slide unit 5.1: X-axis and Z-axis NC-controlled
Slide unit 5.2: X-axis and Z-axis NC-controlled
Slide unit 6.1: X-axis and Z-axis NC-controlled
Slide unit 6.2: X-axis and Z-axis NC-controlled
Synchronization device position 6.1
Five spindles already replaced
Stroke extender
Artis tool breakage monitoring
High pressure
Fire extinguisher Kraft & Bauer
Knoll VRF 500
Pietro Cucchi - Loading magazine
Counter spindle Ø 42 mm
2 turrets with 14 stations each
LNS Hydrobar - loading magazine
Ø 42 mm on counter spindle
2 turrets with 14 stations each
IEMCA TAL 65
Double NCU
Slide unit 1.1: X-axis and Z-axis NC-controlled
Slide unit 1.2: X-axis and Z-axis NC-controlled
Slide unit 2.1: X-axis and Z-axis NC-controlled
Slide unit 2.2: X-axis and Z-axis NC-controlled
Slide unit 3.1: X-axis and Z-axis NC-controlled
Slide unit 3.2: X-axis and Z-axis NC-controlled
Slide unit 4.1: X-axis and Z-axis NC-controlled
Slide unit 4.2: X-axis and Z-axis NC-controlled
Slide unit 5.1: X-axis and Z-axis NC-controlled
Slide unit 5.2: X-axis and Z-axis NC-controlled
Slide unit 6.1: X-axis and Z-axis NC-controlled
Slide unit 6.2: X-axis and Z-axis NC-controlled
Slide unit 7.1: X-axis and Z-axis NC-controlled
Slide unit 7.2: Swivel axis and Z-axis NC-controlled
Slide unit 7.3: X-axis NC-controlled, Z-axis rigid
Slide unit 8.1: Swivel axis and Z-axis NC-controlled
Slide unit 8.2: X-axis and Z-axis NC-controlled
Slide unit 8.3: X-axis NC-controlled, Z-axis rigid
Synchronization device position 7.2
Synchronization device position 8.1
Back side machining possible on positions 7.3 and 8.3 with three rigid and two driven positions
Index loading magazine MBL228/3300 bundle loader
Hinge belt chip conveyor
Röhm three-jaw chuck for synchronous spindle
Workpiece transport belt in spindle position 7
Workpiece transport belt in spindle position 8
Fire extinguishing system
Büchel cooling lubricant extraction system
Double NCU
Slide unit 1.1: X-axis and Z-axis NC-controlled
Slide unit 1.2: X-axis and Z-axis NC-controlled
Slide unit 2.1: X-axis and Z-axis NC-controlled
Slide unit 2.2: X-axis and Z-axis NC-controlled
Slide unit 3.1: X-axis and Z-axis NC-controlled
Slide unit 3.2: X-axis and Z-axis NC-controlled
Slide unit 4.1: X-axis, Y-axis, and Z-axis NC-controlled. Y-axis adjustment range +/- 21 mm
Slide unit 4.2: X-axis and Z-axis NC-controlled
Slide unit 5.1: X-axis and Z-axis NC-controlled
Slide unit 5.2: X-axis and Z-axis NC-controlled
Slide unit 6.1: Swivel axis and Z-axis NC-controlled
Slide unit 6.2: X-axis and Z-axis NC-controlled
Slide unit 6.3: X-axis and Z-axis rigid
Synchronization device position 6.1
Electronic preparation for two additional drives at positions 4, 5, 6
High pressure 80 bar
Artis tool monitoring
IEMCA Sir-MS 22/33/P - loading magazine
Double NCU
Slide unit 1.1: X-axis and Z-axis NC-controlled
Slide unit 1.2: X-axis and Z-axis NC-controlled
Slide unit 2.1: X-axis and Z-axis NC-controlled
Slide unit 2.2: X-axis and Z-axis NC-controlled
Slide unit 3.1: X-axis and Z-axis NC-controlled
Slide unit 3.2: X-axis and Z-axis NC-controlled
Slide unit 4.1: X-axis, Y-axis, and Z-axis NC-controlled. Y-axis adjustment range +/- 21 mm
Slide unit 4.2: X-axis and Z-axis NC-controlled
Slide unit 5.1: X-axis and Z-axis NC-controlled
Slide unit 5.2: X-axis and Z-axis NC-controlled
Slide unit 6.1: Swivel axis and Z-axis NC-controlled
Slide unit 6.2: X-axis and Z-axis NC-controlled
Slide unit 6.3: X-axis and Z-axis rigid
Synchronization device position 6.1
Electronic preparation for two additional drives at positions 1, 2, 3
Electronic preparation for two additional drives at positions 4, 5, 6
Artis tool monitoring
High pressure 80 bar
Index MBL 40-6 - Loading magazine for 3 m bars
IEMCA - loading magazine
Chip conveyor
High pressure
Slide unit 1.1: X-axis and Z-axis NC-controlled
Slide unit 1.2: X-axis and Z-axis NC-controlled
Slide unit 2.1: X-axis and Z-axis NC-controlled
Slide unit 2.2: X-axis and Z-axis NC-controlled
Slide unit 3.1: X-axis and Z-axis NC-controlled
Slide unit 3.2: X-axis and Z-axis NC-controlled
Slide unit 4.1: X-, Y- and Z-axis NC-controlled. Y-axis adjustment range: +/- 21 mm
Slide unit 4.2: X-axis and Z-axis NC-controlled
Slide unit 5.1: X-, Y- and Z-axis NC-controlled. Adjustment range Y-axis: +/- 21 mm
Slide unit 5.2: X-axis and Z-axis NC-controlled
Slide unit 6.1: Swivel axis and Z-axis NC-controlled
Synchronization device position 6.1
Slide unit 6.2: X-axis and Z-axis NC-controlled
Slide unit 6.3: X-axis NC-controlled, Z-axis rigid
IEMCA SIR MS40-6/33/F (bundle loader)
Hinge belt chip conveyor
Vacuum rotary filter
Coolant: Cutting oil
Bar feeder: FMB Turbo 2-20
Hinged belt conveyor from KABELSCHLEPP
High-pressure system 20-80 bar from BÜRENER
Fire extinguishing system from KRAFT & BAUER
Oil mist separator from BÜCHEL
Coolant: Cutting oil
Bar feeder: FMB Turbo 2-20
Hinged belt conveyor from KABELSCHLEPP
High-pressure system 20-80 bar from BÜRENER
Fire extinguishing system from KRAFT & BAUER
Oil mist separator from BÜCHEL
2 turrets
Tailstock
Parts conveyor belt
Chip conveyor
Batch: 530 x 320 x 200 mm
Batch weight: max. 40 kg
Ultrasound
Turret
C-axis
Y-axis
High pressure
Chip conveyor
2 turrets
IEMCA Master 880 MP 33 L magazine
2 main spindles position VIII and IX for rear side machining
Control cabinet cooling air-water
Bar loading magazine Pietro CUCCHI Basic
Hinged belt chip conveyor Knoll (standard chute)
Coolant system SF 2000
Low/medium/high pressure
Ultra-fine cleaning Mahle Edge gap filter for medium + high pressure pump
Heat exchanger
Heating
Integrated palletizing device
Extinguishing system Kraft+Bauer
Tool breakage monitoring Artis
Layer-dependent equipment see order confirmation in attachment
X1 axis: 310 mm
Z1 axis: 160 mm
Z2 axis: 80 mm
Glass scale
up to 15,000 rpm
Loading magazine LNS Hydrobar Express 220
Kraft&Bauer fire extinguishing system
1st turret with 14 stations (with Y-axis)
2nd turret with 10 stations (without Y-axis)
Chip conveyor
without loading magazine
Pneumatic support control
Artis tool monitoring
Heat exchanger
Tool breakage detection
Knoll system
4 x 46-position tool magazine
High-pressure
Chip conveyor
Oil pan
Without loading magazine, with feeder
High-pressure
Chip conveyor
Oil pan
Without loading magazine, with feeder
Basket dimensions: 650 x 470 x 310 mm
Cleaning medium: PER
Roller conveyor
Cooling tunnel
Body dimensions: L 530 x W 320 x H 200 mm
Vacuum distillation
Ultrasound
Vacuum drying
Batch weight: 50 kg
2 counter spindles
C-axis
High pressure
Cooler
Fire extinguishing system
Chip conveyor
Surface loader
HP-S-X 1 C scanning sensor
M3 probe holder, HP-S-X1C/X1H
Measurement and evaluation software PC-DMIS CAD
Sensor calibration unit
Dell desktop
Base frame without vibration damper
Working chamber, incl. basket holder, parts catcher, coarse filter
Batch size: 530 x 320 x 200 mm (L x W x H)
Flood container 1 with fine filter (cleaning)
Flood container 2 with fine filter (preserving)
Vacuum unit / cooling unit
Automatic loading, single-track
Roller shutters at the rear of the unit
Milling slide path: 250 / 400 mm
Milling slide path: 3 mm
Table diameter: 145 mm
Centre distance milling cutter / workpiece: 10 min. mm
Max. Shift path: 180 mm
Max. Milling cutter length: 220 mm
16 tools in the tool changer
without loading magazine
Hopper
Centrifuge
Conveyor belts
Continuous dryer
The processing trough must be relined
Bearings on the chip return conveyor must be replaced
System is dismantled
Travel distances: X 635mm, Y 510mm Z 460mm
Spindle speed up to 8000 rpm
Tool holder SK 40 DIN6987
20-fold tool changer
Chip conveyor
Coolant system 3.7 bar
DMG TS 649– electronic measuring probe
Heidenhain TT140 tool measurement system
Lehmann dividing head A-axis FA-510L-485 s/n A756
Four-jaw chuck
Vischer & Bolli zero-point clamping system
Chip conveyor
Chip cart
Power connection 400V 50Hz 17 kVA
Spindle motor drive power 8.4KW at 100% duty cycle
Operating hours 27,119; spindle hours 8,668
Dimensions: Length 3290 mm Width 2920 mm Height 2650 mm
Workbench with hand tools, milling and drilling tools
Platform trolley for dividing head, tools, and accessories
Various tool holders, approx. 36 pieces
Various accessories and spare parts
Clamping surface: 700 x 600 mm
Chip conveyor
Back machining
Drill breakage control
Magazine IEMCA SIR 36/43 F
with Livetool
3 turrets
Kraft and Bauer fire extinguishing system
Tool monitoring
High pressure 80 bar
Compact filter KF 150/600
Chip conveyor
Traverse path: X 500 Y 350 Z 256 mm
Workpiece weight 400 kg
with automatic wire threading
Cutting in water bath
cooler
Traverse path: X 350 Y 250 Z 256 mm
Workpiece weight 450 kg
with automatic wire threading
Cutting in water bath
Hainbuch Spanntop Axfix D22
Fire extinguishing system
Chip conveyor
Magazine IEMCA SIR MS 22 / 33 / P
DMG MORI SLIMline Multi-Touch Control
Table surface: 900 x 560 mm
Table load 600 kg
Direct measuring system X, Y, Z
SK 40 Spindle holder
20 bar IKZ
60-fold tool changer
Chip conveyor
Renishaw touch probe kit for SIEMENS control system
C-axis
Nordmann tool monitoring
Knoll chip conveyor
Knoll cooling lubricant system
Fire extinguishing system Kraft u. Bauer
C-axis
Knoll chip conveyor
Knoll cooling lubricant system
Kraft and Bauer fire extinguishing system
3 counter spindles
Fire extinguishing system
Knoll chip conveyor
Knoll off-line filter
Knoll coolant system
Cucchi BLT magazine
2 turrets
Index MBL loading magazine
Clamping surface: 1,300 x 320 mm
Maximum load: 400 kg
Longitudinal travel X: 760 mm
Transverse travel Y: 350 mm
Vertical travel Z: 500 mm
Spindle cone SK 40
Traverse path: X 2,134 / Y 813 / Z 762 mm
Spindle holder: SK 50
Internal cooling supply: 69 bar
Renishaw wireless touch probe system
Tool magazine: 30 places, disc
2 machines available
CNC on position 5 and 6
High-pressure cooling oil system 80 bar with plate filter
Additional magnetic roller
chip conveyor
IEMCA loading magazine for 4 metre bars
High pressure
Tool breakage control
Manuals
Loading magazine IEMCA PRA 40 / 40
Axis travel: X 550 / Y 400 / Z 360 mm
Tool holder HSK-A63
Chip conveyor with scraper belt
Coolant system KF 150 / FKA 500
Tool magazine 16 places per spindle
Bearing damage on spindle 1 / guide X axis
4 axes plus swivel table
Spindle distance 250 mm
Axis travel: X 550 / Y 400 / Z 400 mm
Spindle speed 24,000 rpm, max. 45 Nm
HSK-A50
Fanuc Automation ROBOT M-10IA/12S
Chip conveyor
Coolant system
Tool magazine: 2 x 24 places
4 axes plus swivel table
Spindle distance 250 mm
Axis travel: X 550 / Y 400 / Z 400 mm
Spindle speed 24,000 rpm, max. 45 Nm
HSK-A50
Fanuc Automation ROBOT M-10IA/12S
Chip conveyor
Coolant system
Tool magazine: 2 x 24 places
Kraft and Bauer fire extinguishing system
Chip conveyor
Loading magazine FMB Turbo 3-26 / 3200
Chip conveyor
Basket dimensions: (L x W x H) 670 x 480 x 350 mm
Throughput: 6 - 8 batches
Batch weight: 150 kg
Ultrasound
Traverse path: X 550 x Y 400 mm x / 360 mm
3D probe
Hydraulic tool clamping
HSK A63 tool holder
Chain magazine with 48 pockets
Traverse path: X 550 mm x Y 400 mm x Z 360 mm
HSK A63 tool holder
Chain magazine with 48 places
the magazine is removed
Double spindle
Tool holder HSK-A63
Coolant system KF 150/FKA500
Chip conveyor
Tool magazine 16 places per spindle
Bearing damage spindle 1, guide X-axis
Parts conveyor belt
Fire extinguishing system
Loading magazine IEMCA
with Stäubli robot
Basket dimensions: 480 x 320 x 200 mm
Basket weight: max. 50 kg
Throughput: 6 - 8 batches
Ultrasonic
Distillery
Traverse path: X 560 mm x Y 560 mm x Z 660 mm
Bürner filter system
High pressure
Chip conveyor
Tool magazine with 40 places
Machine is dismantled
Parts conveyor
Chip conveyor
Loading magazine IEMCA Sir
2 turrets
Parts conveyor belt
Resy belt filter
Loading magazine IEMCA Master 880 / MP 33 LL
C-axis on main and counter spindle
2 turrets
Low pressure pump
High pressure 30 bar
Belt filter Resy
Sinteco robot 2 axes in the counter spindle
Loading magazine IEMCA Genius 118 (4 metres)
3 turrets
Parts conveyor belt
Knoll chip conveyor
Magazine Index MBL
3 turrets
Parts conveyor belt
High-pressure system
Chip conveyor
Index magazine MBL
2 synchronised spindles
Chuck Hainbuch Axfix 22
Artis: NCU 1 + NCU 2
2 parts conveyor belts
Bar guide 4 metres
for bar length 3,200 mm
Magazine is dismantled
Chip conveyor
Control disc 225 x 127 mm
Fire extinguishing system Kraft u. Bauer
Knoll ultra-fine filter
Steuli lifting station
Main and counter spindle
Loading magazine
Chip conveyor
Loading magazine IEMCA PRA 40 P
2 CNC slides from Autor
Parts conveyor belt
High-pressure
magazine Robobar
Chip conveyor
Magazine Robobar MSL 320
Load capacity 250 kg
Dead weight 66 kg
Loading magazine
Loading magazine
Filter system
Knoll chip conveyor
High pressure
Loading magazine FMB minimag 20
Scara robot Mitsubishi RH-12 FRH
Scara robot Mitsubishi RH-6 FRH
Vacuum suction cup
Indexing table
Measuring technology from IBR
Drawers
Fire extinguishing system Kraft and Bauer
Knoll VRF 500/2550
Loading magazine IEMCA SIR 36 P 33 XL
2 parallel main spindles
Counter spindle can move in three directions X / Y / Z to transfer the workpiece to the main spindle
Y-axis
Fire extinguishing system
2 parallel main spindles
Counter spindle can move in three directions X / Y / Z to transfer the workpiece to the main spindle
Y-axis
Fire extinguishing system
High pressure
Fire extinguishing system
Various tools
Chip conveyor Knoll
Loading magazine Next 42
Slide 1.1 X/Z NC-controlled
Slide 1.2 X/Z NC-controlled
Slide 2.1 X/Z NC-controlled
Slide 2.2 X/Z NC-controlled
Slide 3.1 X/Z NC-controlled
Slide 3.2 X/Z NC-controlled
Slide 4.1 X/Z NC-controlled
Slide 4.2 X/Z NC-controlled
Slide 5.1 X/Z NC-controlled
Slide 5.2 X/Z NC-controlled
Slide 6.1 Swivel arm, Z NC-controlled
Slide 6.2 X/Z NC-controlled
Part removal via slide Position 6
Conveyor belt
Synchronous layer 6.1 with ejector
Fire extinguishing system
Oil mist separator
Bundle loader IEMCA SIR MS 40/33/ F
2 x C-axis
2 x rotary motor
Rotating tools on turret (2 x 24 positions)
Y-axis on turret 1
Hainbuch collet system
FMB bar feeder (year 2002)
High pressure coolant system Knoll with integrated coolant filtration (year 2011)
Chip conveyor
Programmable arm for parts removal from the counter spindle
Arm for parts removal from the main spindle
drum diameter 600 mm
for 150 kg
overhauled
2 turrets with 6 driven stations each (without tools)
C-axis on main and counter spindle
Parts version SINTECO robot 2 axes in counter spindle
High pressure
Chip conveyor Knoll
Loading magazine Iemca Genius 118 4-metre
2 turrets
exhaust system Büchel
Filter system
Chip conveyor Knoll
Loading magazine
Filter system KNOLL
Chip conveyor KNOLL
Loading magazine IEMCA SIR MS 32
2 turrets
C-axis
High pressure pump
Knoll chip conveyor
Loading magazine IEMCA Genius 226 / 4 metres
Spindle stop position 4
Cross slide position 2 to 5
Tap
Counter spindle
Pick-up spindle
Oil treatment Olear
Cooler Olear
Chip conveyor
Loading magazine Robobar MSF 832/6
Cross slide position 2 to 5
Quick drilling
Tapping spindle
Internal cooling
Chip conveyor
Loading magazine Robobar MSF 832/6
Double spindle
Parts conveyor belt
C-axis
Spindle stop incl. positioning position 4
Cross slide position 2 to 5
Thread cutting
Pick-up spindle
Internal cooling
Oil treatment Knoll
Oil cooler Olear
Chip conveyor
Robobar loading magazine
Cross slide position 1 to 5
Pick-up spindle
Internal cooling
Oil treatment Knoll
Oil cooler Olear
Loading magazine Robobar MSF-832/6
various driven and rigid tool holders VDI 30
for machine Index C 200
Part pre-drawing device
2 x driven tool
Counter spindle
backworking 1 x rigid / 1 x driven
2 x 80 bar HD pumps additionally
Part pre-drawing device
2 x driven tool
Counter spindle
backworking 1 x rigid / 1 x driven
2 x 80 bar HD pumps additionally
Bunker
Ladder
Conveyor belt
Feeding
Machine is designed in double production with chuck tension
Combi Loop high pressure system
Coolant system Knoll 800 liters with magnetic roller and bag filter
Discharge by robot with double gripper
Knoll chip conveyor
